Facility

Our Facility

At Orange we have created a culture that encourages innovation, creativity and pride in our work. We believe superior quality is the result of a careful and deliberate combination of people, processes, technology and infrastructure. We are constantly evolving to push our limits and stay ahead of the curve.



SPACE & CAPACITY:

  • Our manufacturing facility, spread over a 25,000 square feet area, is located in Noida, India (outskirts of New Delhi)
  • Monthly capacity - 5,000 – 8,000 units
  • Our facility is climate controlled to ensure a dust free environment suitable for luxury garments


MACHINERY:

  • Stitching machines: 250
  • Specialized machines: thread elastic / fusing / multi button hole/ pintuck / pleating
  • In house finishing unit with a complete washing and dry cleaning set up


EMBROIDERY:

  • Dedicated space to house over 150 hand embroidery artisans at our manufacturing facility
  • Over 30 hand gliding machines
  • Captive computer embroidery mill with around 25 multi head computer embroidery machines (18-22 heads each) and another 4 sampleing machines


TECHNOLOGY:

  • Auto cad cam with auto cutting and a digitizer for pattern making
  • Digital embroidery layout tracing
  • Automated embroidery layout pinning for more defined accuracy in hand and hand machine embroidery


TEAM:

  • Our technical and quality control teams have been trained over the years to ensure our standards are maintained at multiple stages of production
  • We have an in-house team of highly trained and experienced artisans to ensure our promised standards are maintained
  • All our tassels and other thread trims are hand made in-house at Orange by women who specialize in handwork and have been trained with the company for as long as 20 + years
  • Digitized embroidery layout (CORAL) masters
  • Manual embroidery layout masters

 

 

Virtual Tour


 

SAMPLING ROOM AND OFFICE


HAND / HAND MACHINE EMBROIDERY


PANEL INSPECTION


CUTTING & STITCHING


QUALITY CHECK & FINISHING




FINISHING FLOOR ONE


FINISHING FLOOR TWO


FIRST QUALITY ROOM


SECOND QUALITY ROOM


THIRD QUALITY ROOM

PRESSING & PACKING


FINISHING THREAD WORK


FABRIC STORE